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    对金属材料拉伸试验方法标准中推荐应变控制和刚度修正方法的验证分析

    Verification Tests to the Recommended Strain Control and Consideration of Stiffness in Tensile Test Standards for Metallic Materials

    • 摘要: 采用两种拉伸标样验证了包括TENSTAND研究报告中6种方法在内的11种方法测试屈服强度的结果, 证明在相同名义应变速率条件下横梁位移控制方式和应变控制方式测试得到的屈服强度是一致的。分析发现GB/T 228.1-2010中推荐应变控制和刚度修正, 是由于TENSTAND WP4报告中的图38和图39误导了TENSTAND报告的结论, TENSTAND报告结论又误导了ISO 6892-1-2009和GB/T 228.1-2010的制定。通过模拟试验发现TENSTAND WP4报告中图38标称的横梁位移控制方式, 实际不是采用横梁位移控制方式而是采用实时应力控制方式并在实时应力速率无法维持时切换为横梁位移控制方式。分析了造成TENSTAND WP4报告中图39横梁位移控制方式测得的屈服强度高于应变控制方式的原因是因为采用了刚度修正。分析找出了刚度修正错误的理论根源是把仅适用于弹性段的胡克定律错用到了测试屈服强度的塑性段。

       

      Abstract: With certified reference material (CRM) and reference material (RM), 11 kinds of test methods (including 6 kinds of test methods used in TENSTAND report) were used to measure the yield and proof strength. It was confirmed that without considering stiffness, crosshead control and strain control could get nearly the same results with the same nominal speed. Analyzing the reason of recommending strain control method for yield and proof strength and considering stiffness in the tensile test method standards, it was found that there were mistakes in Fig. 38 and Fig. 39 of TENSTAN WP4 report which misleading the conclusion of TENSTAN WP4 report, and then the report misled ISO 6892-1-2009 as well as GB/T 228.1-2010. Through simulated tests, it was found that Fig. 38 had been controlled with real time stress rate, which had been switched to crosshead control when it could not be maintained, but not with crosshead control mode as reported. Analyzing the reason why a higher proof strength got with crosshead control mode than that got with strain control mode, it was found that the error was not because of crosshead control but considering stiffness. The theoretic source inducing the mistake of considering stiffness was also reported as misusing Hooke’s law in plastic range to measure yield and proof strength.

       

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