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    内环凸轮磨削开裂原因分析

    Cause Analysis on Grinding Cracking of Inner-Ring Cams

    • 摘要: 采用化学成分分析、金相检验及硬度测试等方法对某内环凸轮磨削开裂的原因进行了分析。结果表明:内环凸轮淬火温度偏高且回火不足,导致其显微组织为粗大的针状马氏体及较多的残余奥氏体,增大了内环凸轮磨削开裂的敏感性和残余内应力;同时磨削时进给量大,冷却不充分,使内环凸轮表面产生了磨削烧伤变质层及较大的磨削应力;磨削应力、残余应力以及高速磨削时的滚压应力共同作用导致了内环凸轮的磨削开裂。

       

      Abstract: The causes of the grinding cracking of an inner-ring cam were analyzed by means of chemical composition analysis, metallographic examination and hardness test. The results show that the quenching temperature of the inner-ring cam was high and the tempering was insufficient, which resulted in the coarse acicular martensite microstructure and more retained austenite, and increased the sensitivity of grinding cracking and residual internal stress of the inner-ring cam. At the same time, the grinding feed amount was large and the cooling was inadequate, so the grinding affected layer and large grinding stress generated on the surface of the inner-ring cam. The combination of grinding stress, residual stress and rolling stress of the high speed grinding resulted in the grinding cracking of the inner-ring cam.

       

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