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    316L不锈钢换热器盘管穿孔原因

    Causes of perforation in 316L stainless steel heat exchanger coils

    • 摘要: 316L不锈钢换热器盘管使用半年后表面出现穿孔现象。采用宏观观察、扫描电镜和能谱分析、金相检验、化学成分分析等方法对盘管孔洞的内外壁形貌、腐蚀产物、管壁组织和化学成分进行分析。结果表明:盘管存在异常碳化物,碳化物降低了盘管的耐腐蚀性能,且碳化物的脱落为管外腐蚀性介质的沉积提供了条件。在外界环境介质的作用下,盘管碳化物脱落的凹坑处开始出现点蚀,再经管外流体不断冲刷,以及腐蚀过程中的晶间腐蚀,最终盘管表面发生腐蚀,腐蚀区域逐渐扩展并达到内壁,从而形成腐蚀穿孔。

       

      Abstract: After six months of service, perforation occurred on the surface of a 316L stainless steel heat exchanger coil.Macroscopic observation, scanning electron microscopy (SEM) with energy dispersive spectroscopy (EDS), metallographic examination, and chemical composition analysis were used to characterize the morphology of the inner and outer walls at the perforation, corrosion products, microstructure, and chemical composition of the tube wall.The results show that abnormal carbides existed in the coil.These carbides reduced the corrosion resistance of the coil, and their spalling provided sites for the deposition of corrosive media outside the tube.Under the action of external environmental media, pitting corrosion initiated at the pits formed by carbide spalling.Combined with continuous scouring by the external fluid and intergranular corrosion during the corrosion process, the corrosion gradually propagated through the tube wall to the inner surface, eventually leading to corrosion perforation.

       

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