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    Q345R钢余热锅炉汽包对接接头表面开裂原因

    Causes of surface cracking in butt joint of Q345R steel waste heat recovery boiler steam drum

    • 摘要: 某Q345R钢余热锅炉汽包对接接头表面出现裂纹。采用磁粉及超声检测、金相检验、硬度测试等方法,对汽包对接接头开裂的原因进行分析。结果表明:裂纹主要集中于焊缝及其邻近热影响区处,该区域硬度显著高于母材;对接焊缝采用不对称X型坡口设计,焊接输入的线能量过高,导致材料形成了网状铁素体及粗大魏氏组织,显著增大了焊缝的脆性及应力集中程度,在高温及交变热应力的共同作用下,裂纹沿脆性相扩展,最终导致对接接头发生开裂。

       

      Abstract: Cracks appeared on the surface of a Q345R steel heat recovery boiler steam drum butt joint. The causes of cracking of drum butt joint were analyzed by means of magnetic particle and ultrasonic testing, metallographic examination, hardness testing . The results show that the cracks were mainly concentrated in the weld and its adjacent heat affected zone, where the hardness was significantly higher than that of the base metal. The butt weld adopted asymmetric X-groove design, and input line energy for the weld was too high, resulting in the formation of network ferrite and coarse widmanstatten structure, which significantly increased the brittleness and stress concentration of the weld. Under the combined action of high temperature and alternating thermal stress, the crack propagated along the brittle phase, which eventually led to the cracking of the butt joint.

       

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