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    1 000 MPa级超高强水电钢焊接热影响区组织及韧性

    Microstructure and toughness of welding heat affected zone of 1 000 MPa grade ultra-high strength hydropower steel

    • 摘要: 采用Gleeble热模拟的方法,研究了1 000 MPa级超高强水电钢热影响区的组织和韧性。结果表明:1 000 MPa级超高强水电钢的热影响区组织主要由马氏体和贝氏体组成,峰值温度为1 320 ℃及850 ℃条件下的小角度晶界较多;峰值温度为1 320 ℃条件下的冲击吸收能量仅为35 J,裂纹形成能量为28 J,裂纹扩展能量为7 J,冲击吸收能量主要由裂纹形成能量组成;峰值温度小于1 100 ℃时,冲击吸收能量大于100 J,冲击吸收能量主要由裂纹扩展能量组成;峰值温度为1 320 ℃时,随着t8/5的延长,材料韧性先升高后降低,t8/5超过40 s时,碳元素充分扩散,碳化物颗粒聚集长大,促进了裂纹的形成和扩展,超高强钢接头粗晶区是整个接头的薄弱区域,推荐超高强钢的热输入为15~60 kJ/cm。

       

      Abstract: The microstructure and toughness of the heat affected zone of 1 000 MPa grade ultra-high strength hydropower steel were studied by Gleeble thermal simulation. The results show that the microstructure of the heat affected zone of 1 000 MPa grade ultra-high strength hydropower steel was mainly composed of martensite and bainite, and there were more small angle grain boundaries at peak temperatures of 1 320 ℃ and 850 ℃. At peak temperatures of 1 320 ℃, the impact absorbed energy was only 35 J, the crack formation energy was 28 J, and the crack propagation energy was 7 J. The impact absorbed energy was mainly composed of crack formation energy. When the peak temperature was less than 1 100 ℃, and the impact absorbed energy was greater than 100 J. The impact absorbed energy was mainly composed of crack propagation energy. At the peak temperature of 1 320 ℃, the toughness of the material increased first and then decreased with the increase of t8/5. When t8/5 was more than 40 s, the carbon element diffused fully and the carbide particles aggregated and grew up, which promoted the formation and expansion of cracks. The coarse grain zone of the ultra-high strength hydropower steel joint was the weak area of the whole joint. The heat input of ultra-high strength hydropower steel was recommended to be 15-60 kJ/cm.

       

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