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    水泥辊压机辊轴断裂原因

    Fracture reason of roller shaft of cement roller press

    • 摘要: 某水泥辊压机辊轴在运行过程中发生横向断裂事故,采用设计和运行校核、宏观观察、化学成分分析、金相检验、扫描电镜分析、力学性能测试等方法分析其断裂原因。结果表明:辊轴基体的冲击吸收能量偏低;在基体相同位置重新取样并进行高温回火处理后再次检测,试样的冲击吸收能量显著升高,由此可确定调质过程中回火不充分是辊轴脆性断裂的根本原因。

       

      Abstract: A transverse fracture accident occurred during the operation of the roller shaft of a cement roller press. The fracture causes were analyzed by means of design and operation verification, macroscopic observation, chemical composition analysis, metallographic examination, scanning electron microscope analysis and mechanical property test. The results show that the impact absorption energy of the roller shaft matrix was low, resampling at the same position of the matrix and testing again after high temperature tempering treatment, the impact absorption energy of the sample increased significantly, which determined that insufficient tempering during the quenching and tempering process was the root cause of the brittle fracture of the roller shaft.

       

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