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    热连轧高铬铁轧辊断裂原因

    Reasons for fracture of high chromium iron rolling mill in hot rolling

    • 摘要: 某热连轧厂轧机在生产调试过程中急停,高铬铁轧辊发生断裂事故。采用宏观观察、化学成分分析、力学性能测试、金相检验、扫描电镜及能谱分析、X射线衍射分析等方法对轧辊断裂原因进行分析。结果表明:该轧辊断裂方式为疲劳断裂,轧辊表面裂纹源区存在明显的网状龟裂纹,以及大块状、片状剥落,轧机突然急停、关闭冷却水等操作使轧辊的表面和心部之间产生巨大温差,形成了较大的热应力,轧辊表面龟裂及剥落处产生应力集中,促进了裂纹不断扩展,最终导致轧辊断裂。

       

      Abstract: During the production and commissioning process of a certain hot rolling mill, the rolling mill suddenly stopped and the high chromium iron rolling mill broke. The causes of rolling mill fracture were analyzed using macroscopic observation, chemical composition analysis, mechanical property testing, metallographic examination, scanning electron microscopy and energy spectrum analysis, X-ray diffraction analysis. The results show that the fracture mode of the rolling mill was fatigue fracture, and there were obvious network turtle cracks and large block like and flake like peeling in the crack source area on the surface of the rolling mill. The sudden emergency stop and shutdown of the cooling water of the rolling mill caused a huge temperature difference between the surface and the core of the rolling mill, formed a large thermal stress. The cracking and peeling areas on the surface of the rolling mill produced stress concentration, promoted the continuous expansion of cracks and ultimately led to the fracture of the rolling mill.

       

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