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    风力发电机组叶片与变桨轴承连接螺栓断裂原因

    Fracture reason of connecting bolt between blade and pitch bearing of wind turbine generator system

    • 摘要: 某陆上大型风力发电机组叶片与变桨轴承连接的高强度螺栓发生断裂现象,采用宏观观察、化学成分分析、扫描电镜分析、金相检验、力学性能测试等方法分析螺栓断裂的原因。结果表明:该连接螺栓断裂的原因为螺纹牙底区域发生疲劳断裂;疲劳裂纹萌生与扩展的主要原因为螺栓原材料中存在大量魏氏组织,导致基体的综合力学性能下降;在交变载荷的作用下,应力集中区域优先萌生疲劳裂纹并逐步扩展,最终引起螺栓断裂。

       

      Abstract: The fracture phenomenon of high strength bolt connecting blade and pitch bearing of a large onshore wind turbine generator system occurred. The causes of bolt fracture were analyzed by means of macroscopic observation, chemical composition analysis, scanning electron microscope analysis, metallographic examination and mechanical property test. The results show that the reason for the fracture of the connecting bolt was the fatigue fracture of the threaded tooth bottom area. The main reason for the initiation and propagation of fatigue cracks was that there was a large amount of widmanstatten structure in the bolt raw materials, which led to the decrease of the comprehensive mechanical properties of the matrix. Under the action of alternating load, the stress concentration area preferentially initiated fatigue cracks and gradually expanded, eventually causing bolt fracture.

       

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