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    船用发动机活塞用40CrNiMoA钢螺栓断裂原因

    Fracture cause of 40CrNiMoA steel bolt used in marine engine piston

    • 摘要: 某船用发动机活塞用40CrNiMoA钢紧固螺栓在服役约5 000 h后发生断裂。采用宏观观察、化学成分分析、力学性能测试、扫描电镜及能谱分析、金相检验等方法对螺栓断裂的原因进行分析。结果表明:该螺栓断裂性质为疲劳断裂,腐蚀介质中含有硫元素,使螺栓头部过渡R角与杆部交界位置产生腐蚀坑,且该处存在应力集中,在活塞循环往复运动产生的交变应力作用下,该处萌生了微裂纹,裂纹疲劳扩展,最终导致螺栓发生断裂。

       

      Abstract: The fastening bolt made of 40CrNiMoA steel for a marine engine piston fractured after approximately 5 000 hours of service. Methods such as macroscopic observation, chemical composition analysis, mechanical property testing, scanning electron microscopy and energy dispersive spectroscopy, and metallographic examination were employed to analyze the cause of the bolt fracture. The results show that the fracture of the bolt was fatigue fracture. The corrosion medium contained sulfur, which caused corrosion pits at the junction between the transition R of the bolt head and the shank. There was stress concentration at this location, and under the alternating stress generated by the reciprocating motion of the piston, microcracks initiated at this point. The cracks propagated via fatigue, ultimately leading to the fracture of the bolt.

       

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