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    形状复杂工件的残余应力测试方法

    Testing method for residual stress in complex-shaped workpieces

    • 摘要: 采用常规法对形状复杂的工件进行残余应力测试时,会受到X射线衍射路径的遮挡。Ψ偏置法、Ω偏置法是针对没有衍射空间的形状复杂工件的一种残余应力测试方法,应力计算还是基于sin2ψ法。这两种方法可以不破坏复杂工件的尺寸形状,提高X射线应力的测试可达性。采用Ψ偏置法、Ω偏置法和常规法对铁粉零应力标样、喷丸高应力标样、焊接构件进行对比试验,验证了Ψ偏置法、Ω偏置法与常规法测试结果的一致性。

       

      Abstract: When using conventional methods to test the residual stress of complex-shaped workpieces, they may be obstructed by the X-ray diffraction path. The Ψ offset method and the Ω offset method were residual stress testing methods specifically designed for complex-shaped workpieces without diffraction space, and the stress calculation was still based on the sin2ψ method. These two methods could avoid damaging the size and shape of complex workpieces, improving the accessibility of X-ray stress testing. Comparative tests were conducted on iron powder zero-stress standard samples, shot-peened high-stress standard samples, and welded components using the Ψ offset method, the Ω offset method, and the conventional method, which verified the consistency of the test results among the three methods.

       

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