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    风力发电机组叶片连接螺柱断裂原因

    Causes of fracture of blade connecting stud of wind turbine

    • 摘要: 某风场风力发电机组叶片连接螺柱发生断裂现象,采用宏观观察、化学成分分析、金相检验、扫描电镜分析、力学性能测试及现场调研等方法对其断裂原因进行分析。结果表明:螺柱安装阶段装配精度不足,导致螺柱存在偏心现象,使得螺柱与螺柱孔壁发生接触,接触部位发生应力集中;在机组运行过程中,螺柱承受额外径向载荷,导致应力幅度增大,疲劳寿命显著缩短;螺柱润滑剂涂抹工艺不符合规范要求,造成施工时预紧力未达到设计标准;该螺柱断裂性质为交变应力作用下的疲劳断裂。

       

      Abstract: The connecting studs of wind turbine blades in a wind farm were fractured. The fracture causes were analyzed by means of macroscopic observation, chemical composition analysis, metallographic examination, scanning electron microscope analysis, mechanical property test and field investigation. The results show that the assembly accuracy was insufficient in the installation stage of the stud, which led to the eccentricity of the stud, which made the stud contact with the hole wall of the stud, and the stress concentration occurred at the contact part. During the operation of the unit, the stud bore additional radial load, resulting in an increase in stress amplitude and a significant reduction in fatigue life. The application process of stud lubricant did not meet the specification requirements, resulting in the pre-tightening force failing to meet the design standard during construction, the fracture nature of the stud was fatigue fracture under alternating stress.

       

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