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    中压内缸中分面螺栓异常断裂原因

    Reason for abnormal fracture of split bolts in the intermediate pressure cylinder

    • 摘要: 某火电厂汽轮机中压内缸中分面螺栓在运行过程中发生断裂。采用宏观观察、无损检测、化学成分分析、力学性能测试、扫描电镜分析、金相检验等方法对螺栓断裂的原因进行分析。结果表明:螺栓在安装热紧时加热温度控制不当,温度过高导致材料产生了淬火态马氏体,在冲击性轴向拉伸力及弯曲应力的共同作用下,螺栓发生脆性断裂。

       

      Abstract: The split bolt in the intermediate pressure inner cylinder of a steam turbine in a certain thermal power plant broke during operation. The causes of bolt fracture were analyzed using macroscopic observation, non-destructive testing, chemical composition analysis, mechanical testing, scanning electron microscopy analysis, metallographic examination. The results show that improper temperature control during the installation, and hot tightening of the bolt resulted in the formation of quenched martensite in the material due to excessive temperature. Under the combined action of impact axial tensile force and bending stress, the bolt underwent brittle fracture.

       

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