高级检索

    某超高压输电线路OPGW线夹断裂原因

    Causes of OPGW clamp fracture of an ultra-high voltage transmission line

    • 摘要: 某超高压输电线路OPGW线夹发生断裂现象,采用宏观观察、化学成分分析、金相检验、力学性能测试、扫描电镜分析等方法对线夹断裂原因进行分析。结果表明:YL112铝合金的显微组织主要由α-Al和针片状共晶硅组成,且在α-Al与共晶硅之间析出了Al-CuAl2-Si第二相;第二相会降低铝合金的耐腐蚀性能,导致线夹在长期运行过程中抗拉强度下降;当线夹承受OPGW覆冰载荷时,轴销部位附近的针片状共晶硅会加剧应力集中,导致该部位形成裂纹源,同时共晶硅的针片结构及铝合金铸造孔洞为裂纹提供了扩展条件,最终造成线夹断裂。

       

      Abstract: A fracture occurred in the OPGW clamp of a certain ultra-high voltage transmission line. The cause of the clamp fracture was analyzed using macroscopic observation, chemical composition analysis, metallographic examination, mechanical property testing, scanning electron microscopy analysis. The results show that the microstructure of YL112 aluminum alloy was mainly composed of α-Al and needle like eutectic silicon, and a second phase of Al-CuAl2-Si precipitated between α-Al and eutectic silicon. The second phase would reduce the corrosion resistance of aluminum alloy, resulting in a decrease in the tensile strength of the wire clamp during long-term operation.When the wire clamp was subjected to OPGW icing load, the needle like eutectic silicon near the shaft pin would intensify stress concentration, leading to the formation of crack sources in that area. At the same time, the needle like structure of eutectic silicon and the aluminum alloy casting holes provided conditions for crack propagation, ultimately causing the wire clamp to fracture.

       

    /

    返回文章
    返回