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    R26高温合金螺栓断裂原因

    Reasons for R26 high temperature alloy bolt fracture

    • 摘要: 某机组汽轮机高压导气管法兰固定用R26高温合金螺栓发生断裂现象。采用宏观观察、化学成分分析、金相检验、力学性能测试、扫描电镜及能谱分析等方法对螺栓断裂的原因进行分析。结果表明:螺栓原材料中Ti元素含量偏高,使材料中产生点状夹杂析出物,经热轧加工后,形成了带状组织,造成了螺栓的高温性能下降、硬度变大,螺栓长期在高温环境下服役,最终发生了脆性断裂。

       

      Abstract: The R26 high temperature alloy bolt used to fix the flange of the high pressure air duct of a steam turbine unit fractured. The causes of bolt fracture were analyzed using macroscopic observation, chemical composition analysis, metallographic examination, mechanical property testing, scanning electron microscopy, and energy spectrum analysis. The results show that the high content of Ti element in the raw material of the bolt resulted in the formation of point like inclusions and precipitates in the material. After hot rolling processing, the banded structure was formed, causing a decrease in the high-temperature performance and an increase in hardness of the bolt. The bolt served in a high temperature environment for a long time and eventually experienced brittle fracture.

       

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