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    某火电厂330 MW超临界汽轮机组25Cr2MoVA钢螺栓断裂原因

    Reasons for the fracture of 25Cr2MoVA steel bolts in a 330 MW supercritical steam turbine unit of a thermal power plant

    • 摘要: 某火电厂330 MW超临界汽轮机组汽轮机低压缸内缸结合面螺栓在运行过程中发生断裂。采用宏观观察、化学成分分析、金相检验、力学性能测试、扫描电镜及能谱分析等方法对螺栓断裂的原因进行分析。结果表明:螺栓螺纹顶部存在裂纹及一定深度的脱碳层,降低了螺纹的强度;螺栓材料组织中存在较多非金属夹杂物,破坏了基体的连续性;螺栓材料的塑性较差,使螺栓根部萌生了微裂纹,螺栓在腐蚀性环境下服役,裂纹在高应力作用下扩展,最终导致螺栓在应力较大的第一扣螺纹处发生脆性断裂。

       

      Abstract: The bolts on the low-pressure cylinder inner cylinder joint surface of a 330 MW supercritical steam turbine unit in a thermal power plant fractured during operation. The causes of bolt fracture were analyzed using macroscopic observation, chemical composition analysis, metallographic examination, mechanical property testing, scanning electron microscopy and energy spectrum analysis. The results show that there were cracks and a certain depth of decarburization layer at the top of the bolt thread, which reduced the strength of the thread. There were many non-metallic inclusions in the structure of bolt materials, which disrupted the continuity of the matrix. The plasticity of the bolt material was poor, caused microcracks to form at the root of the bolt. When the bolt was used in a corrosive environment, the cracks propagated under high stress, ultimately led to brittle fracture of the bolt at the first thread under high stress.

       

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