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    电厂汽轮机主汽门螺栓断裂原因

    Reasons for bolt breakage of the main steam valve of power plant steam turbine

    • 摘要: 某电厂主汽门用GH6783合金紧固螺栓在回装热紧过程中发生断裂。采用宏观观察、化学成分分析、扫描电镜及能谱分析、金相检验、力学性能测试等方法对螺栓断裂的原因进行分析。结果表明:螺栓由中心孔内表面向外扩展断裂,呈晶界氧化脆性断裂特征;β时效处理不当使晶界处未生成网状较窄且连续的β-NiAl相,导致晶界的抗氧化性较差;在螺栓紧固过程中,外加应力高于晶界强度,最终导致螺栓断裂。

       

      Abstract: The fastening bolt of GH6783 alloy for the main steam valve of a certain power plant broke during the reinstallation and hot tightening process. The causes of bolt fracture were analyzed using methods such as macroscopic observation, chemical composition analysis, scanning electron microscopy and energy spectrum analysis, metallographic examination and mechanical property testing. The results show that the bolt extended outward from the inner surface of the central hole, showing the characteristics of grain boundary oxidation brittle fracture. Improper β-aging treatment resulted in the absence of a narrow and continuous network at the grain boundaries β-NiAl phase, led to poor oxidation resistance of grain boundaries. During the bolt tightening process, the applied stress was higher than the grain boundary strength, ultimately led to bolt fracture.

       

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