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    SA-192高频焊翅片管漏水原因

    Water leakage reason of SA-192 high frequency welding finned tube

    • 摘要: 某SA-192高频焊翅片管发生漏水,采用宏观观察、尺寸测量、化学成分分析、金相检验、扫描电镜和能谱分析、硬度测试等方法对其漏水原因进行分析。结果表明:漏水的主要原因是焊接时高频电流集中在钢管表面,输入功率大而焊接速率小,造成表面局部受热严重,出现过烧缺陷;过烧缺陷导致钢管表面堆积大量焊渣,降低了基体材料的塑性和韧性,促使表面凹坑和孔洞的形成。

       

      Abstract: Water leakage occurred in a SA-192 high-frequency welded finned tube. The cause of water leakage was analyzed by macroscopic observation, size measurement, chemical composition analysis, metallographic examination, scanning electron microscopy and energy spectrum analysis, hardness test and other methods. The results show that the main reason for water leakage was that the high frequency current was concentrated on the surface of the steel pipe during welding, and the input power was large and the welding rate was small, resulting in serious local heating on the surface and overburning defects. The overburning defects led to the accumulation of a large amount of welding slag on the surface of the steel pipe, which reduced the plasticity and toughness of the matrix material and promoted the formation of surface pits and holes.

       

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