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    某热镀纯锌卷大锌花和发亮缺陷产生原因及改善措施

    Causes and improvement measures of large zinc flower and bright defects on a hot-dip pure zinc coil

    • 摘要: 某热镀纯锌卷表面产生了大锌花和发亮缺陷。采用化学成分分析、显微组织观察、辉光光谱测试、表面粗糙度测量和扫描电镜分析等方法,对有缺陷和正常的热镀纯锌卷进行了对比,并分析了该类缺陷产生的原因。结果表明:热镀纯锌卷表面发亮的主要原因是其表面形成了镜面状锌花,该类锌花反射率高,视觉上较波纹状锌花更亮。热镀锌板表面产生大锌花缺陷的主要原因是基板粗糙度过低,导致形核点较少,锌液在基板表面的形核为非均匀形核,在锌液结晶过程中形核率与晶粒长大速率的比值较小,从而得到较大的锌晶粒,宏观上呈现出大锌花缺陷。

       

      Abstract: The surface of a hot-dip pure zinc coil had large zinc flower and bright defects.By means of chemical composition analysis,microstructure observation,glow spectrum test,surface roughness measurement and scanning electron microscope analysis,the defect and normal hot-dip pure zinc coil were campared,and causes of these defects were analyzed.The results showed that the main reason for the bright defect on the surface of hot-dip pure zinc aoil was the formation of mirror-like zinc flower on the surface,which had high reflectivity and were visually brighter than corrugated zinc flower.The main reason for the generation of large zinc flower defect on the surface of hot-dip pure zinc coil was that the roughness of the substrate was too low,resulting in fewer nucleation points,and the nucleation of liquid zinc on the surface of the substrate was non-uniform.The ratio of nucleation rate to grain growth rate was smaller during the crystallization of liquid zinc,resulting in larger zinc grains.Macroscopically,it was a large zinc flower defect.

       

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