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    某锅炉12Cr1MoV钢蒸汽管道开裂原因

    Cracking Causes of 12Cr1MoV Steel Steam Pipe in a Boiler

    • 摘要: 某锅炉12Cr1MoV钢蒸汽管道在使用过程中出现开裂。通过宏观分析、化学成分分析、微观分析、金相检验及力学性能试验等方法对蒸汽管道的开裂原因进行了分析。结果表明:蒸汽管道内壁加工痕迹处本身存在一定的应力集中,在高温环境下发生氧化腐蚀,增加了应力敏感程度。蒸汽管道工作时受到因温度变化而产生的热应力和蒸汽通过时振动引起的交变应力,腐蚀坑在该两种作用力下产生应力集中进而形成微裂纹,微裂纹在高温环境和交变应力的共同作用下扩展,最终穿透管壁。

       

      Abstract: The 12Cr1MoV steel steam pipe of a boiler was cracked during operation. The cracking causes of steam pipe were analyzed by means of macroscopic analysis, chemical composition analysis, microscopic analysis, metallographic examination and mechanical property test. The results show that there was a certain degree of stress concentration in the processing trace of inner wall of the steam pipe. The oxidation corrosion occurred in the high temperature environment, which increased the stress sensitivity. When the steam pipe was working, it was subjected to the thermal stress caused by the temperature change and the alternating stress caused by the vibration of the steam passing through. Under these two forces, the corrosion pits produced stress concentration and then formed microcracks. The microcracks propagated under the action of high temperature and alternating stress, and finally penetrated the pipe wall.

       

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