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    钢球失效影响因素及实例分析

    Analysis on Failure Influence Factors and Examples of Steel Balls

    • 摘要: 概括了钢球失效的影响因素及其常见缺陷类型和特征,并通过宏观观察、微观形貌分析、硬度测试、化学成分分析、热酸洗试验、极点受力试验等方法对轴承钢球失效的原因进行了分析。结果表明:钢球的制造过程、后续储存和保管及使用过程均影响钢球质量,进而对钢球寿命产生影响,最终影响滚动轴承寿命。实例分析中钢球因回火时间不足使得回火稳定性不合格且存在超标的网状碳化物,导致其承载能力相对偏低而断裂。

       

      Abstract: The failure influence factors of steel balls and the types and characteristics of common defects were summarized. The reasons for the failure of bearing steel balls were analyzed by means of macroscopic observation, micro morphology analysis, hardness test, chemical composition analysis, hot pickling test, pole stress test and so on. The results show that the process of steel balls manufacturing, subsequent storage and using process all affect the quality of the steel balls, and then influence the life of the steel balls, finally affect the life of the rolling bearing. In the case analysis, the tempering stability of the steel balls was not qualified because of the insufficient tempering time, Moreover, there existed excessive reticulated carbides, resulted in relatively low load-bearing capacity and fractured.

       

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