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    采煤机减速箱轴齿轮开裂原因分析

    Cause Analysis on Cracking of Shaft Gear for a Coal Shearer Reduction Gear Box

    • 摘要: 采煤机减速箱用轴齿轮在仓库存放期间发生贯穿性轴向纵裂,采用宏观分析、化学成分分析、力学性能试验、断口分析以及金相检验等方法,并结合轴齿轮具体加工工艺对轴齿轮开裂原因进行了分析。结果表明:该轴齿轮裂纹为氢致延迟裂纹,在氢和内应力的共同作用下,在轴齿轮表层非马氏体组织所在的应力集中部位产生微裂纹,加之后续回火不充分,微裂纹不断扩展,最终导致轴齿轮纵向开裂。

       

      Abstract: The axial longitudinal cracking of the shaft gear for a coal shearer reduction gear box took place during the storage period of the warehouse. The causes of shaft gear cracking were analyzed by means of macroscopic analysis, chemical composition analysis, mechanical property test, fracture analysis and metallographic examination, combined with the processing technology of the shaft gear. The results show that the shaft gear was a hydrogne-induced delay crack. The micro cracks produced in the stress concentration part of the non-martensite structure at the surface of the axial gear under the joint action of hydrogen and internal stress. At the same time, the follow-up tempering was not sufficient, and the micro cracks expanded continuously, which caused the longitudinal cracking of the shaft gear.

       

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