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    某油井油管短节断裂原因分析

    Cause Analysis on Fracture of Tubing Joint in an Oil Well

    • 摘要: 某油井生产11个月后发生油管短节断裂失效事故。通过对失效油管短节的宏观和微观形貌观察、显微组织分析、力学性能测试、化学成分分析,查明了其断裂失效原因。结果表明:该油管短节断裂主要是由于在油井生产工况下,油管内壁发生了多裂纹源的应力腐蚀开裂,然后在腐蚀和机械载荷的共同作用下,裂纹不断扩展并相互连接,当裂纹穿透管壁后表现为腐蚀疲劳开裂,最终导致油管短节断裂失效;油管短节加工工艺不当,提高了其断裂失效的概率。

       

      Abstract: Fracture failure of a tubing joint occurred in an oil well after production for 11 months. Through the macroscopic and microscopic morphology observation, microstructure analysis, mechanical property test and chemical composition analysis to the fractured tubing joint, the fracture reasons were found out. The results show that the fracture of the tubing joint was mainly caused by multi cracks stress corrosion cracking on the inner wall of the tubing joint under the production conditions of the oil well. Then under the interaction of corrosion and mechanical loads, the cracks continuously extended and connected with each other, and when the cracks penetrated the wall thickness of the tubing joint, they showed corrosion fatigue cracking, which eventually led to the fracture failure of the tubing joint. Improper processing technology of the tubing joint increased the probability of fracture failure.

       

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