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    钻柱转换接头断裂原因分析

    Cause Analysis on Fracture of a Drill-Stem Sub

    • 摘要: 通过断口宏微观分析、金相检验、化学成分分析、力学性能试验等方法,结合结构因素和服役工况条件分析,对某油井发生的钻柱转换接头断裂失效原因进行了分析。结果表明:该钻柱转换接头失效模式为疲劳断裂;接头弯曲强度比偏低以及内螺纹根部应力集中严重是导致其过早发生疲劳断裂的主要原因;通过优化与改进钻柱转换接头结构以降低螺纹根部的应力集中、提高螺纹的加工质量以降低螺纹表面粗糙度、改进热处理工艺使转换接头具有理想的组织状态等措施,可有效提高钻柱转换接头的服役寿命。

       

      Abstract: Through means of macro and micro fracture analysis, metallographic examination, chemical composition analysis, mechanical property test and so on, combined with structure and working condition analysis, the fracture failure causes of the drill-stem sub in an oil well were analyzed. The results show that the failure mode of the drill-stem sub was fatigue fracture, and the lower bending strength ratio of the sub and serious stress concentration at the root of the internal threads were main causes for the early fatigue fracture of the drill-stem sub. The service life of the drill-stem sub could be effectively enhanced by measures such as optimizing of the structure to reduce the stress concentration of the thread root, improving the machining quality to reduce the surface roughness of the thread, improving the heat treatment process to achieve ideal microstructure and so on.

       

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