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    船用活塞环断裂原因分析

    Causes Analysis on Fracture of Piston Rings Used in Vessel

    • 摘要: 某船用活塞环在服役过程中发生多处断裂,对其进行了宏观形貌观察、断口形貌观察、工作面形貌观察及组织分析, 并结合运行过程中的受力情况分析了活塞环断裂失效的原因。结果表明: 活塞环材料的组织形态不符合标准要求, 吊缸时没有修整缸套内壁, 活塞环断裂处存在明显的碰撞挤压变形是导致活塞环断裂的主要原因。

       

      Abstract: The piston rings used in a vessel fractured on multiple positions during use. Combined with the stress situation of the operation process, the failure causes of piston rings were analyzed by means of macroscopic morphology observation, fracture morphology observation, working surface observation and structure analysis. The results show that the microstructure of the piston ring material couldn’t meet the requirement of the standard, and the inner wall of the cylinder jacket was not repaired during lifting the cylinder. The apparent collision and extrusion deformation on fracture surface was the main reason of the fracture of the piston rings.

       

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